Please visit these companies when you need tools or supplies. Rout the recesses right to hold a lid upright. I might copy that down the road. Once set up, you simply cut a notch, fit it over the indexing key, and step-and-rout notches across all workpieces. this link is to an external site that may or may not meet accessibility guidelines. With only one toggle clamp, which held stock securely, we had no trouble with the 38"-thick phenolic base bowing. Be careful to not over-drive the splines or you could split the joint. The K-premium Coping Sled (item 9540, $149.99) is a professional grade jig with an aluminum base that, unlike wood or Plexiglas bases, will not flex. Great job on that sled. We'd also prefer to have the handles mounted at the front and rear of the base for a more natural feeling of control. A backer board (not included) secures to the fence face with screws. You can follow the spacing on the sled to cut multiple slots, or mark where you want splines and reposition the jig after routing each slot. About time I redo mine. It works great for routing profiles, in conjunction with either the fence or a bit's bearing. Features a front mounted lever which disengages the vise screw to permit rapid opening and closing of the vise, meaning that you can quickly adjust the opening of the vise to either release or clamp a piece youre working on.. Items shipped directly from the manufacturer cannot be returned in store. For the best experience on our site, be sure to turn on Javascript in your browser. We keep the hex wrench that came with it in the tray so we can quickly loosen the socket screws and reposition the tray as needed. When changing boards I found the operation quick with excellent accuracy and repeatability. Registering in the miter slot, this sled allows 3" of front-to-back adjustment to align it over the bit. Also available is a 15 inch coping sled guide for wider stock. If you use a router lift, two of the jigs (MLCS and Rockler) cover the wrench holes used for setting bit height, so you might have to do this by trial and error: adjust, set the jig in place, adjust, reset the jig, until you dial it in. {"modules":["unloadOptimization","bandwidthDetection"],"unloadOptimization":{"browsers":{"Firefox":true,"Chrome":true}},"bandwidthDetection":{"url":"https://ir.ebaystatic.com/cr/v/c1/thirtysevens.jpg","maxViews":4,"imgSize":37,"expiry":300000,"timeout":250}}. This email address is being protected from spambots. It works just as well with a handheld router as on a router table. You'll be glad you did. But we could not get sufficient clamping force to prevent workpieces from pushing away from the bit once in the cut, resulting in an incomplete cope profile. We found it easier to remove the front and rear guards before setting bit height; replace them before making any cuts. ), Min. Cordless 3 x 18 Beltsander from Milwaukee, Cordless 10 Sliding Miter Saw from Ryobi. Facsimile: 03 4206 7868 I cut it to 3.5 deep and set it overhang the business end of the base by 1.5- I cant imagine that Ill need more coping depth than that, not in the foreseeable future, at least. The only direction it would move was forward or backward and even this took an unreasonable amount of impact that would never be repeated in the typical use of the sled unless you dropped it. How To Make An Arched-Top Raised Panel Door, Video: How to Make Cabinet Doors with Rail & Stile Router Bits, Rockler Round Rail and Stile Router Bit - 1-5/8" Dia x 1" H x 1/2" Shank, Rockler Traditional Stile and Rail Router Bit - 1-3/8" Dia x 1" H x 1/2" Shank, Rockler Drawer Lock Router Bit - 1" Dia x 1/2" H x 1/2" Shank, Rockler Classical Reversible Rail & Stile Router Bit - 1-5/8" Dia x 15/16" H x 1/2" Shank, Rockler Chamfer Reversible Rail & Stile Router Bit - 1-5/8" Dia x 15/16" H x 1/2" Shank, New, taller round handles allow a firm, comfortable grip from any angle of approach, Smooth-sliding 3/8'' thick phenolic base stays rigid and flat when toggle clamp pressure is applied, Toggle clamp features easy, tool-free adjustments and one-handed operation, Clear, elevated guide runs against fence, offering a large, smooth-running reference edge without having to cut into the sled, Clear guide runs 2'' above the table, so it works with most router table fences on the market (all Rockler and Bench Dog fences), Sacrificial block is easily replaceable to accommodate different profiles, Maximum workpiece dimension is 5'' wide x 1-1/4'' thick, High-quality brands and products you can trust, Expert advice and free post-purchase support, Exclusive, innovative products that help you Create with Confidence, Detailed instructions, technical specs and guides to make the most of your purchases. We found the threaded hold-downs less convenient than quick-release toggle clamps, and that they easily exert more downforce on the workpiece than needed: Even moderate tightening caused the base to bow slightly. An abrasive covering on the base prevents stock from slipping, and a slick film on the bottom face helps the sled glide smoothly; no other sled offers this. Because it lacks a microadjuster, setting the jig may take multiple test cuts and adjustments until you get a good fit. See how you can get free standard shipping. rail width: 6-18"Overall grade: A. If using dovetail or V-groove bits to cut the slots, use these same bits to create the splines. In addition, the coping sled has been redesigned so that the reference edge is a separate clear guide rail elevated 2'' above the table, meaning there is no risk of cutting into the sled. fence height: 2" Max. Theres not a lot, material-wise, that goes in to the sled and I had much of it on hand. The aluminum base measures 12 long x 7-1/2 wide, and the sled can handle stiles and rails up to 2 thick and 7-1/2 wide. Unfinished garage becomes a woodworking haven. The slotted visor adjusts up to 1-12", allowing you to position the base as close as you want without contacting the bit. Its a well thought out jig and very practical. Unlike many jigs that use the miter slot, our sled uses only the fence as a reference, so there is no need to waste time aligning the miter slot parallel with the fence. A backer block prevents tear-out when cope-cutting the rail ends. Congrats on a great sled. We tested 19 products head-to-head to make sure you get the best ones for your budget. The edge of this clear top fence rides against the router tables fence. A 2 wide piece of 3/4 was used for the fixed fence and another small piece was used for the sliding stop block. More New Fun Stuff Just Arrived at Woodcraft.com, Save Big on JET Drill PressesJuly 15-24, Sale Extended - $10 Off $25 or More Coupon, Better Routing & Safety w/Today's Flash Deal + Save $70, Special $10 Off $25 or More Sale2 Days Only , Sharp Deals on Knife Making Kits & Scales, Make Something Cool for Your ChefSave on Kits, Today's Flash Deal Is a Fine Cutting Saw , 50% Off Purpleheart + More Wood Deals Inside. I added an extra set of washers between the coupling nuts and acrylic sheet to shim the sheet up slightly so that it would run on the aluminum extrusion of my fence, rather than on the movable faces. wonderful sled. Blessed with an eye for potential, David Willett looked at his dark, unfinished 112-car garage built in 1956 and saw the bones of a workshop. Considering Its intelligent design and ease of use on top of the quality parts and manufacturing, it is difficult to find fault with this model. (Watch Incra's video to get the best understanding of this function.) What has 40 teeth and will save you $15? The bristles around the dust hood's rim deflect chips into the dust port while the workpiece passes over unimpeded. View cart for details. When cutting box joints, chips can build up around the key plates; we had to blow them out frequently to prevent any problems. The unique hold down assembly uses a dual system of side and top down pressure which keeps the board firmly in place preventing any rotation due to the router speed and pressure. The store will not work correctly in the case when cookies are disabled. Heres how. Today's Flash Deal! Manage Consent. As with the splined-miter jigs, some of these jigs block router-lift adjusters when in position. sales@woodworksupplies.com.au, Copyright 2018 - Profesional Woodworkers Supplies. Woodpecker manufactures their tools in the USA, unlike so many tool companies who have moved their manufacturing out of the US and to China or elsewhere. Get our free newsletter of hand-picked sales you need to hear about from the web's best brands. And the clamps' bulk made it awkward to grip the front handle with rails narrower than 2-12". Although precise, it relies on you holding and sliding the jig in the same orientation for each cut. Adjust the indexing keys to match the bit diameter. Seller assumes all responsibility for this listing. Min. The visor can be set to either 2-12" or 3" above the table and 1-116" or 1-78" from the fencethe most flexibility of any tested model. A sacrificial block can be attached to the fence to prevent endgrain blowout, while an abrasive strip prevents the workpiece from wandering. Have You Seen What We Added to Our Clearance Sale? Workpieces rest on a platform rather than on the table surface, and a replaceable MDF backer board provides zero-clearance support against tear-out. A heavy-duty toggle clamp provides downward pressure and secures the workpiece rigidly in place. I might add a strip of sandpaper to the face of the permanent fence as a little extra insurance to keep the sacrificial pieces in place, though. For example, the visor on a sled might stand taller than your table's fence, rendering it useless; we provide the minimum fence height in the product summaries. If I am able to get a hold of the smaller model I will link in the test and review of this model as well. Like the Incra, this jig can also be used on the tablesaw. Victoria, Australia 3197, Telephone: 03 97761521 There are more than a few of these easy builds out there, but when I was looking for them myself, most linked to places like McMaster for stuff like the stand-offs in particular. However, this guide won't work on fences shorter than 3-18". | Copyright
We like this jig for cutting tenons, half-laps, and any other joint best cut vertically. New Stuff from Live Edge Timber. rail width: 5-1116"Overall grade: B+. Also by placing a piece of scrap you can greatly reduce the chance of any tear out. Although we found no advantage to either method, your router-table setup might dictate which style you buy. We attached it with a wye connector and flex-hose to the existing dust-collection hose. Take $10 Off This INCRA 12" T-Rule, Beat the Heat Savings 15% Off Sitewide Starts Now, Protect Your Eyes & Save 50% w/Today's Flash Deal, Save $100 on the WoodRiver Bench Router Table, Today Only Score This WoodRiver Doweling Jig & Save $30, It's the FINAL DAYS to Save During Our May Sale, Woodcraft Magazine $1,000 Gift Card Giveaway, Free Laser Deal from Next Wave CNC Ends May 31, JET 2-in-1 Combo Jointer/Planer DealSave 10%, Clearance Deals = Great Gifts for Dads & Grads. The jig includes a miter bar with nylon adjusters to snug upthe fit in the miter slot and eliminate wiggle. It's easy to rout the "stick" profile on the inner edges of the rails and stiles, but a coping sled makes routing across the ends of the rails safer and cleaner. There was a problem subscribing this email address. Even without a kick out, sliding a narrow end grain piece along the router fence has a tendency to wobble a little when you pass the fence gap creating a joint that gaps and simply doesnt fit as tightly as these joints need to. You don't get zero-clearance support against tear-outthe cradle bottom is openso push the jig slowly across the bit and keep bits sharp. The only critical part of set-up was squaring the acrylic guide/runner to the fence on the base. This handy gadget excels at exactly what you'd expect: holding small workpieces securely, while keeping your hands safely away from the bit. When moving the sled across the table it is easy to see what you are doing because the guide plate is made from a tough, clear material so your view is unobstructed. With six miter-bar mounting positions to choose from, it should fit most router tables. -- Jim Jakosh..Practical Wood Products..Learn something new every day!! w For around $15.00 it is a reasonably priced add on for you to consider. All Rights Reserved.Information contained are the sole property of This Old Workshop or the specific author and may not be copied, reproduced or quoted without the exoressed pernission of the copyright holder. Not to mention safety factors abound. Im a cheap-asuh, Im selective with what I spend my money on and I decided that I wasnt interested in buying a sled at the asking prices at Woodcraft or Rockler, let alone Woodpeckers or Infinity. Three great finishes (that aren't polyurethane). And it doesnt rely on a miter slot. DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. The brackets slide rather stiffly side-to-side but should loosen up over time. With your assembly in the cradle, slide the entire sled in the miter slot to rout the spline slots. For the guide, I had some .220 thick, clear acrylic sitting around, too. Because it registers in the miter slot, you don't need to worry about positioning the router-table fence other than for dust collection. The plastic cradle then slides front-to-back over the bit; reposition the workpiece within the cradle to rout additional slots. Woodpecker is also one of the top suppliers of the Incra line of tools. Particularly with drawer fronts, which sometimes use very narrow rails, the sled prevents parts from dipping in too deep and keeps your hands safely out of harm's way. Over the years, several manufacturers have developed small sleds to hold the work and keep fingers at a safe distance. So much more dependable than finger pressure alone. Latest Projects |
Two large handles keep fingers at a safe distance and provide perfect geometry for holding and controlling the sled as it moves. Woodpecker is about to release a smaller version of their coping sled that will be available sometime in January 2013. The latest news, articles, and resources, sent to your inbox weekly. Latest Blog Entries |
Latest Forum Topics, Stumpy Nubs Woodworking Journal- For woodworkers of all levels (part 6), The joys of rust hunting #4: Show off your latest find(s), Handplanes Of Your Dreams, v2.0 - Sharp As Ever. Keep your favorite wines, stemware, and serving accessories handy in this stylish unit. fence height: 3"Max. For these items, please call the store where you purchased them or our customer service department at 1-800-376-7856 so we can assist you. Two gently serrated clamp jaws (one fixed, one adjustable) hold the work, so the end is always at a perfect ninety degrees to the router table fence. One post hits the front handle, limiting workpiece width to 5-34", but removing the handle extends that capacity to 7". A large knob locks the adjustable fence tight against the workpiece. First, two sliding posts (rather than a clamping block) anchor against the rail front edge, with rear clamps holding the rail securely. Sizzling Summer Savings Are Here from Woodcraft! Min. Other conditions may apply. Offers valid through INSERT DATE unless otherwise stated. The base and cradle, made from melamine-coated 12" MDF, come mostly assembled. Published: Wednesday, 24 September 2014 16:13. rail width: 8-316"Overall grade: A. The brackets close as narrow as 1", so for anything narrower, you'll need to add a spacer to fill the void. The phenolic base allows the sled to slide smoothly across the surface of the router table. fence height: 2-12"Max. Cool New Stuff Hitting the Shelves at Woodcraft, Happy Father's DayIt's Never Too Late w/Our Email Gift Card, Starting Today Save 10% on JET Lathe 1221VS, Flash Deal! | Privacy Policy
The item you've selected was not added to your cart. Two aluminum keys provide the adjustable spacing (181316"), shown top right, but the lackof a microadjuster means making trial-and-error test cuts and adjustments to achieve a perfect fit. I started with a 14 x 8 piece of 3/4 ply for the base. If your sled does not come with one, make one the same thickness as your workpiece. This dust chute captures debris that spews out ahead of the workpiece. There is no clamp for the sacrificial block I dont really have room for one and, with the side pressure from the sliding stop block, it hasnt moved in testing. After some fussing, we were able to create perfect coped rail ends with this sled. Browse & ClickOur online catalog is LIVE! Its unique dual-pad toggle clamp with spring-loaded spindles holds stock well, but the 516"-thick acrylic base bowed until we reduced the clamping force to an almost uncomfortable level. You need JavaScript enabled to view it. -- Dave, Downers Grove, Il. Tip! Let Mother Nature be your co-designer as you build dazzling projects with wavy edges, bristly burrs, bark inclusions, and other flaws that give wood a look of unrefined beauty. Difficult? With only basic woodworking skills, a tablesaw, and a few simple tools, you can make custom cabinets for your home or shop. And you must manually align the toggle-clamping bars 90 to the table for precise square cuts. Tips, Tool Reviews & More from Woodcraft Magazine. This new one from MLCS is sturdy, streamlined and well thought out. Set the spacing between the key and bit using a spacer or setup bars (not included) equal to the bit diameter. Splines add a decorative touch while reinforcing miter joints by adding long-grain glue surface. Machine screws for mounting the clamp bottomed out in the included cap nutswe had to cut 18" off each screw to make them work. I need one of these myself and this is great inspiration. I really like that. A pair of pin platesadjustable in .001" incrementsset the spacing (1834") incredibly well, though not intuitively. The safest way to hold narrow material when routing end-grain such as stile or coping cuts on the router table. When routing the narrow end grain it is a dangerous cut to make on a router table because the wood can easily kick out on you and destroy your work piece and possibly a finger tip. For workpieces wider than about 6", we recommend making a longer subfence to improve support. Setting bit height can be tricky with assemblies wider than 4"we found it easiest to remove one of the brackets to do this. A blast gate lets you close it when not needed. With its smooth-sliding phenolic base, and sturdy toggle clamp holding your stock firmly against the fence, your rails will travel unwaveringly past the cutter for the cleanest, squarest cuts you can imagine. Once dialed in, the jig proves easy to use. That gets tricky with pieces narrower than 3", so an adjustable guide (Infinity calls it a foot) provides a second point of contact with the fence. To set it square, I held my 12 combination square against the sleds base fence with the blade against the router fence face and then snugged the runner up to the router fence. We vow to never advertise a company who we do not respect or stand by. If you had to recommend three, which hand planes should I start with? Brass indexing keys in 14", 38", and 12" provide the spacing to match bits (not included), and a 12" MDF subfence provides zero-clearance support against tear-out. The workpiece clamp is a self-adjusting Armor clamp, medium-sized so that it can reach over the sacrificial piece. This Old Workshop is proud to support and endorse these fine companies. After you rout the first pair of workpieces, position the second set against the flip-stop for the correct offset. Woodpeckers coping sled sells for right around $140.00 a price under many of their competitors models that can sell for over $200.00. Variety is the Spice of Life!! I dropped mine to see what can happen if it were knocked off a typical workbench and it came through with little more they a scratch, leaving the coping sled ready to continue its work. We proudly stand behind all of our products. A coping sled is used mainly for creating cope and stick joints as well as rail & stile doors, lap joints or tenons. Big? The handles are comprised of countersunk 3 long 3/8-16 bolts, another set of 3/8 coupling nuts, some washers and rubbery threaded knobs. All Rights Reserved. Without a visor, the sled's base rides directly against the fence, so the bit cuts into the base and clamping blocks. Something went wrong. TheseJuly Deals were picked just for YOU. Min. The jig consists of a 24" aluminum fence (with multiple T-track slots) with a bit/blade cutout and replaceable MDF subfences; it mounts to almost any miter gauge. Infinity's spline system operates much like a dovetail jig: The cradle sled follows a guide bushing around a 14 dovetail bit to cut tapered spline slots (photo, above). In use, Im really happy setting up the pieces is easy, it holds them securely, it keeps my hands further away from the spinning blades of death and the acrylic guide lets me see the workpiece clearly while also providing some protection from flying stuff. Most sleds register against the router-table fence via a clear acrylic "visor," but one tested model registers in the miter slot instead. No Interest if paid in full in 6 months on $99+. We are conscious of the requirements of the hobby woodworker and the emerging woodcraft professional and are sourcing the best possible products to enhance your woodworking experience. You must secure a backer board (not included) to the base with double-faced tapeno clamp or screw-mountingto prevent scooting. Large knobs make adjusting hold-down tension easy, but Infinity also sells a self-adjusting version. The included 12"-diameter bit cuts both joint sizes. Although the cradle slides smoothly in the base, sawdust settles in the slots, often impeding travel until cleaned out. It attaches easily to a T-slot on the top or back of your fence and slides anywhere along the fence, but may interfere with the locking knobs. To use router-lift controls to set bit height, position the Rockler jig to the side of the bit (with the router unplugged), rest a workpiece on the base, and raise the bit until it stands slightly taller than the workpiece. The heft of the 12"-thick phenolic base and fence gives this sled a solid feel and eliminates vibration. This miter-slot-guided sled differs from the other models in several ways. Tilt your tablesaw blade to the same angle as the dovetail bit, cut one edge, flip the blank, and cut it away. (This model can be run against the fence instead of using the miter bar, but doing so results in routing into the base and potentially the aluminum fence. Your order will come with a return form with convenient instructions, or you may send your returns directly to Returns Department, Rockler Woodworking and Hardware, 4365 Willow Drive, Medina, MN 55340. rail width: 6"Overall grade: B. Adjust a joint's fit with the Woodhaven jig by loosening the fence and moving it side-to-side as needed. | Do Not Sell My Data
(It originated from an initiative to make beehive boxes to help the worldwide honeybee crisis.) To make matching tapered splines, use the crosscut sled on your tablesaw. |
Instead, theres an offset clear plastic fence guide, so theres no cutting into the sled and no need to replace parts over time. Both carriage brackets close fully, with a maximum opening of 8-18", but you can remove one bracket for wider assemblies. Infinity provides a small crosscut sled for cutting tapered dovetail splines to fit the routed slots. This jig also works on the tablesaw. rail width: 5-716"Overall grade: D. Rather than clamping on top of the baseas with all the other sleds this sled captures workpieces in a 1316"-deep cutout in the base, trapped between the rear "foot" and the movable clamp block. PO Box 10 Patterson Lakes The size was primarily determined by what felt secure and comfortable on my router table. Copyright 2022 Meredith Corporation. This compact jig works best when making small boxes and drawers. Making box joints on a router table requires three things: a straight or upcut spiral bit, a jig to hold the workpiece, and an indexing key to ensure consistent spacing between the jig's fingers. It's an elegant, almost foolproof system. -- Practice makes less sucky. Rotating the elliptical bushing fine-tunes the fit of the joint: Each mark makes .002" of adjustment. For those interested in some of the parts and where to acquire them: - The .220 acrylic sheet was originally purchased at Menards for 20 bucks took me forever to find this stuff up in the doors and windows department- The 1-3/4 long coupling nuts were also purchased from Menards at about a buck each they have them in various threadings, so get whatever matches the fasteners that you have on hand- The Armor clamp was originally purchased at Woodcraft for $25, though less fancy ones (that dont auto adjust for workpiece height) can be purchased inexpensively on Amazon. Consider one of these three other clear finishes for your next project. For anything wider than 9", remove one of the brackets. That's okay as long as you use the same bit every time, but you'll need replacement clamp blocks for different bits. It attaches with two screws to almost any router table, and you can lower it below the table surface when not needed. Separate hold-downs for a backer board (not included) mean you reposition or replace only the workpiece for each cutnot the backer board. If for any reason you are not satisfied with the merchandise you ordered, just return it within 90 days to receive a refund in the manner of original payment for merchandise only. Terms of Service
A dado was cut in to the base to accept the T-track. This sled works best with small boxes and frames, but any assembly you can fit in the cradle will work. Also, without a clamp to hold workpieces against the table, rails thinner than 1316" thick frequently lifted once they contacted the bit, again resulting in a flawed cut. More of our trusted sponsors and friends. Without a microadjuster, dialing in a precise cut requires repeated test cuts, but works well once achieved. This jig looks and behaves like a traditional through-dovetail jig, but instead creates 12" and 34" box joints. Manufacturer guarantees/warranties for power tools, CNC and laser products will supersede the Rockler Guarantee if these items are damaged or defective. Coping forming a profile on end grain is always a challenge. To do this, I drilled one of the holes in the acrylic slightly over-sized to allow enough play to adjust by a few degrees. I-Box also works on a tablesaw, but switching between the tablesaw and router table requires partial disassembly and recalibration of the jig. Smooth-running sled ensures perfectly square coped rail ends with virtually zero tear-out. Like Rockler's spline-cutting sled, this jig's plastic carriage slides back and forth on an MDF base locked in the miter slot. JavaScript seems to be disabled in your browser. It is difficult to put a price on safety, exactly how much are your fingers worth, let alone the cost of ruining stock with the price of hardwoods these days. Woodpecker displays a video of the coping sled on their website that contains a list of the features of their sled and I suggest you take a moment to watch it if you are considering buying one of these types of jigs. - for PayPal Credit, opens in a new window or tab, Learn more about earning points with eBay Mastercard, - eBay Return policy - opens in a new tab or window, - eBay Money Back Guarantee - opens in a new tab or window, No Interest if paid in full in 6 mo on $99+. The next time you use the sled, the backer serves as a gauge block to set bit height. The heft of the aluminum and phenolic parts of this sled greatly reduces vibration when routing. Nah. The T-track, t-nut and threaded knobs were left over from previous projects. (Bill, Minneapolis, MN). During routing, chips build up in the left carriage slot, sometimes to the point of impeding carriage travel. LJ will not be held liable for the actions of any user. (Infinity also sells an 18" sled that allows for using larger-diameter dovetail bits.). To receive special offers and keep up with the latest industry news, please subscribe to our newsletter. Instead of moving the whole sled to cut spline slots, the 12"-thick melamine-coated MDF base of Rockler's jig locks into the miter slot. Custom Doors, Drawers & Glass Accessories, Skip to the beginning of the images gallery. These sleds help cut precise spline slots by carrying the assembly across the bit. We'd prefer tool-free knobs to hex nuts for easier adjustments. Nuts, instead of knobs, make clamp tension adjustments cumbersome. The sled helps create these joints both safely and accurately. In addition to the 90 fence blocks, this jig comes with blocks for angling the clamping face to 45, 60, and 75. We are proud of the quality of our products, and we stand behind them 100%. This sled resembles the Rockler model, but its 12"-thick melamine-coated MDF base bowed slightly when clamping workpieces.
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